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 Post subject: Plate joining jig
PostPosted: Sat Mar 22, 2025 12:43 pm 
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Koa
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Hi, guys,
I have up until now used the tent method to join tops and backs. But I would like to build a jig similar to the LMI jig.
Does anyone know of a free plan available, or does anyone have the dimensions? It looks fairly simple to make, but making it too small or too big would be aggravating, lol.
Thanks,

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 Post subject: Re: Plate joining jig
PostPosted: Sat Mar 22, 2025 1:06 pm 
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I've got one. I can measure it later when I get down to the shop.

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These users thanked the author SteveSmith for the post: Kbore (Sat Mar 22, 2025 1:53 pm)
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 Post subject: Re: Plate joining jig
PostPosted: Sat Mar 22, 2025 2:31 pm 
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Koa
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SteveSmith wrote:
I've got one. I can measure it later when I get down to the shop.

Thanks, Steve. Much appreciated

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 Post subject: Re: Plate joining jig
PostPosted: Sat Mar 22, 2025 4:23 pm 
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Mike, I took a bunch of photos, hope they help. Plywood is quality birch about 9/16” thick. Plastic looks to be 1/2” UHMW or similar.Image
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 Post subject: Re: Plate joining jig
PostPosted: Sat Mar 22, 2025 4:24 pm 
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These users thanked the author SteveSmith for the post: Michaeldc (Fri Mar 28, 2025 8:43 am)
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 Post subject: Re: Plate joining jig
PostPosted: Sat Mar 22, 2025 4:25 pm 
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 Post subject: Re: Plate joining jig
PostPosted: Sat Mar 22, 2025 5:45 pm 
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This style of jig with wedges and ropes has been around for hundreds of years and is called a Spanish tourniquet. They work very well but they are no substitute for not learning to properly join a top and hand plane technique including sharpening technique.

This is not directed at you Mike it's simply on my mind. In the past some search for a better method to join plates because they had poor results in the past. No matter what joining methods one uses it will never correct poor joining technique in the preparation of the joint.

With that said... :) I built a Spanish tourniquet and used it on the first maybe ten guitars. Then I learned the tape method and that I did not have to store the jig any more and I never looked back. With good joining technique the tape method was all I needed for the next and production guitars I built.

I used the tape method to join head plates, heel caps and rosette blanks and it worked great. No jig required just some tape, wax paper and something to weight things down.



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 Post subject: Re: Plate joining jig
PostPosted: Sat Mar 22, 2025 6:17 pm 
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Adding on to what Hesh said. I think it was at a ASIA symposium a one of the pro builders hand planned a spruce top and joined it with nothing more than hand pressure and Hide glue.

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 Post subject: Re: Plate joining jig
PostPosted: Sat Mar 22, 2025 7:22 pm 
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I used the tape method for years, I like this jig better. I agree, whatever method you use the plates must be properly jointed. Doesn't matter how you do it as long as the result is correct.

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These users thanked the author SteveSmith for the post (total 2): Kbore (Thu Mar 27, 2025 12:39 pm) • Hesh (Sat Mar 22, 2025 9:51 pm)
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 Post subject: Re: Plate joining jig
PostPosted: Wed Mar 26, 2025 8:40 am 
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Just curious, but how long does it take to match up the halves, wrap the rope, and insert the wedges, after the glue has been spread on the edges?


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 Post subject: Re: Plate joining jig
PostPosted: Wed Mar 26, 2025 9:07 am 
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guitarjtb wrote:
Just curious, but how long does it take to match up the halves, wrap the rope, and insert the wedges, after the glue has been spread on the edges?


Less than 60 seconds.

I use this jig because I can join a top or back, wrap it up then go stand it in a corner or somewhere out of the way. My shop is small so bench-top space is at a premium. If I had more room I might still be doing the tape method, I get the same results from both.

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 Post subject: Re: Plate joining jig
PostPosted: Wed Mar 26, 2025 4:35 pm 
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There are going to be alternative methods for just about everything, but I also prefer this jig over taping. I'd previously used tape and HHG but ran into some issues aligning thin panels. The LMI jig keeps the panels dead flat. Of course, you could accomplish the same thing with tape if you have some long supports running the length of the joint to keep everything flat.



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 Post subject: Re: Plate joining jig
PostPosted: Thu Mar 27, 2025 10:57 am 
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Mike I have an LMI plate joining jig I'll sell you for $100.

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 Post subject: Re: Plate joining jig
PostPosted: Thu Mar 27, 2025 9:21 pm 
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Koa
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Steve, @SteveSmith this is incredibly awesome!
I very much appreciate it.
Thank you!

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 Post subject: Re: Plate joining jig
PostPosted: Thu Mar 27, 2025 9:35 pm 
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No problem Mike, you’re welcome.


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 Post subject: Re: Plate joining jig
PostPosted: Thu Mar 27, 2025 9:58 pm 
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Steve - That series of photos documenting the jig design and dimensions is awesome!

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 Post subject: Re: Plate joining jig
PostPosted: Thu Mar 27, 2025 10:06 pm 
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Koa
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Hesh wrote:
This style of jig with wedges and ropes has been around for hundreds of years and is called a Spanish tourniquet. They work very well but they are no substitute for not learning to properly join a top and hand plane technique including sharpening technique.

This is not directed at you Mike it's simply on my mind. In the past some search for a better method to join plates because they had poor results in the past. No matter what joining methods one uses it will never correct poor joining technique in the preparation of the joint.

With that said... :) I built a Spanish tourniquet and used it on the first maybe ten guitars. Then I learned the tape method and that I did not have to store the jig any more and I never looked back. With good joining technique the tape method was all I needed for the next and production guitars I built.

I used the tape method to join head plates, heel caps and rosette blanks and it worked great. No jig required just some tape, wax paper and something to weight things down.





Hesh, your tute on the tape method got me started in top joining. It does work great. There's just something about that tourney that calls me, so I'm going to build that sucker, lol.

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 Post subject: Re: Plate joining jig
PostPosted: Fri Mar 28, 2025 12:28 pm 
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Tape method is good with HHG but break tests have failed on me with TB…



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 Post subject: Re: Plate joining jig
PostPosted: Fri Mar 28, 2025 4:10 pm 
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Koa
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I've used the tape method for about 15 years. No failures to date. As stated, perfect joinery is required.


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 Post subject: Re: Plate joining jig
PostPosted: Fri Mar 28, 2025 5:53 pm 
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There are several good ways of doing this job. Since I use hot hide glue, I want to get my plates stuck together and under clamping pressure as fast as possible. This jig helps me do it:

Attachment:
Plate gluing jig--Top.JPG


It's a 24" square piece of plywood with a 3/4" wide, 1/4" deep trough up the middle. That's where I position the center seam. There are pegs in the edges on either side of the trough, and I stretch silicone rubber bands between them so that there is a rubber band on either side of the center seam. The wooden circles have holes that are slightly off center, and there are screws through the holes, so that the circles act as cams. You can also just screw down some blocks and stick wedges between the blocks and the plate edges. These days, I tend to use construction shims between the circles and the plates. They apply the right amount of pressure really fast.

I start off with the plates under the rubber bands, but with the center seam about 1/4" open, and over the trough. Then I spread glue on the edges to be glued, stick them together (staying over the trough), and apply either the cam pressure or wedge pressure. The rubber bands keep the plates from popping up from the clamping pressure. The time from spreading the glue to applying the clamping pressure is just a few seconds. Then I pick up the board and set it aside until I am ready to unclamp.

Cheap, easy, fast, convenient, and effective.


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 Post subject: Re: Plate joining jig
PostPosted: Fri Mar 28, 2025 9:26 pm 
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Outstanding idea! I use tape and HHG but that jig is so neat I want to make one even though I don’t need it.



These users thanked the author bobgramann for the post: doncaparker (Fri Mar 28, 2025 9:46 pm)
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 Post subject: Re: Plate joining jig
PostPosted: Fri Mar 28, 2025 10:01 pm 
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Glad you like it, Bob! I’ve been pretty happy with it. I haven’t done plates any other way for a few years.

EDIT: It’s a good idea to put strips of packing tape on both sides of the trough, in case some stray glue gets under the plates in that area. A single strip on each side is plenty wide enough to prevent a “workpiece to jig” gluing mishap. Also, this jig is great at dealing with odd-shaped plates (like the coffin shaped ones). You just unscrew the circles and put them where they are needed.


Last edited by doncaparker on Sat Mar 29, 2025 7:16 am, edited 1 time in total.

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 Post subject: Re: Plate joining jig
PostPosted: Sat Mar 29, 2025 1:01 am 
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I've tried a few different methods and all seem to work well. One thing to watch for is how the grain looks. i have a bunch of tops with very fine grain that made it almost impossible to find the center once joined. I have to offset the two panels by a few millimeters to save me some frustration.


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 Post subject: Re: Plate joining jig
PostPosted: Sat Mar 29, 2025 6:14 am 
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bftobin wrote:
I've tried a few different methods and all seem to work well. One thing to watch for is how the grain looks. i have a bunch of tops with very fine grain that made it almost impossible to find the center once joined. I have to offset the two panels by a few millimeters to save me some frustration.

Same here. I always put a small notch at each end so it will be easy to find the center line.


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